Ukungenelisa kwezixhobo zokunciphisa nezokusebenza ngokuphezulu kukho ukuba ungene kwaye unike amagama ngokuchanekileyo kwaye ngokubangelwa kwi-press ye-punch. Ukukhetha isixhobo esifanelekileyo sokuvelisa ayiyona into evela ngandlela yokuba yinto ephakeme kakhulu kwiimeko yokusebenza nekakhulu kakhulu kwiindlela zokunciphisa, nangona ke ukuba yinto encinaneyo. Iziphi izixhobo ezisetyenziswayo ngokuvamileyo kunye nokuba yiyo yinto ephakeme kakhulu kwiimeko yokusebenza ngokuphezulu kwi-press ye-punch? Ake sibone.
Izixhobo ezisetyenziswayo ngokuvamileyo kwiimeko yokunciphisa:
1. Ii-Air Feeds: Zinzainyelwe ukusebenza ngokusebenzisa amandla aqhumayo, zinzininziyo kwaye zinzilindelekileyo ukusebenzisa ukuze zenze amaxesha alula okanye kwiimeko emincinci. Zizokuthumela amagama ngokweqile. Ngokuba zinzininziyo, zingazikho ukulawula ngqo ubude be-feed, kwaye zingaba nenkinga yokuba yinto ephakeme kakhulu, ngokukodwa ngezinto eziphambene okanye eziphambiliyo.
2.Iindlela zokulayisha i-Roll: Zilunge ngqo kwi-press enkqakeni ngokanye nechaini, kwaye ngoko ke ziyinkqanaba pakhankqanaba. Zizime kwaye ziyakwazi ukulandela ukusebenzisa kwezixhobo ezijwayeleyo kwaye zinezwele zokulayisha ezingenakutshintshwa. Kodwa, ukutshintshwa kwezwele zokulayisha kufuneka kwenzeke ngendlela yemekhaniki, oku kuyahlala ukugqibela kwaye kuncipha umsebenzi.
3.Iindlela zokulayisha zokugqibela: Ezi zisetyenziswa ngokwaneleyo kwiimaterial enkulu okanye kwiindlela zokugqibela apho kumaterial kufuneka kuthekwelwe kwaye kugqwe ngokwayimemo. Iindlela zazo ziyacelwa ngokwemva kwaye ziyafana ngokwayimemo kwaye zinezixa elincinane xa zonke zingatshintshwa ngokwezilawuli zokugqibela ngokshaya.
Ukunyuka kweNC Servo Feeders: Ukuvula i-Precision kunye neFlexibility
Iindlela zokulayisha zikaNC (Numerically Controlled) servo zinamandla okuphela ngokwenkqubo ngokunikeza amathiphu amahle anokuthiwa ngqo ayafuna ukugqitywa kwezixhobo zokugqibela ezijwayeleyo:
1.Ukuphelelwa kwaye ukuphinda kuphinyweyo okungapheliyo: Ukuchasana ngokumangala. Iirola zokulayisha zinikelelwa ngumotela weservo oyingqwa ukuba ngeqinisekileyo usebenzisa iindlela ezingqwa njengokulayisha kwezicathami okanye iigear box enye yemali. Iindlela zokulayisha zenjani zingaba yinto entsingisweni ngokuchanekileyo kwiimeko ezingqwa eziphathwayo iindlela zokugcina kwaye zenzeke ngokuzenzekelayo. Oku kwenza indima enkulu kwiindlela zokulayisha ngokutsha, ukunceda kakhulu kwaye ukunceda ukunceda kwezinto.
2.Ukunyuka kwezilayisho ngokutshintshwayo Lula ukutshintsha ubude beendlela zokulayisha. Cacisa inani elisha kusistim yenqolobane - akukho mfuneko yokwenza izinto ngendlela yeminye, ukutshintsha kwezicathami, akukho mfuneko yokuhlala ngaphandle. Oku kuvumela ukutshintshwa ngokukhawuleza kweziseko (iindlela zeSMED) kunye nokwaziwa ukuba usebenzisa amanani amakhulu eebinzi zokulayisha ezahlukeneyo kwiindlela zokugcina ngokutshintshwayo ngaphansi kwesikhuthazo.
3.Iindlela zokulayisha ezifakelekileyo: Iindlela zokulayisha zeNC zinikelela kakhulu iindlela zokulayisha ezingekayo, kodwa kwaye iindlela ezininzi:
●Ukulayisha ngokonye: Ukulayisha okuchanekileyo ngemva kwesicathami esinye (ngokomdla)
●Ukuhlanganiswa kwe-Pitch: Ukunyabela ipitch xa ukuthintwa kwaqala (umzekelo. ngexesha lokuguqula ikoyile) emncedwa ngokukhawuleza yokwenza ukuze ubaleke igap.
●Ukunyabela Ngenkathi Ipress Eruqa: Iyabelana ukuba ukunyabela kube lula, ngokweqile, ngexesha leecycle yepress (engenakuba yidwell feeding) ukuba fumane isantya sokubaleka ngokomoya.
4.Ukunceda kwezixhobo & Iindleko: Iindlela evelayo zokuba ngokukhawuleza/ngokuzimkela zinokufunywa kuba ixesha le material kufuneka lingathathwa ngokutshona njengenjongo yemifanekiso yemekhaniki. Le nto encinci yale nto ingenceda ukunceda kwezixhobo, ukuchanwa (kwaye ngokubanzi kungenye yemportante ngexesha le metals ezenziweyo ngaphambili) kunye nekuchithwa kwegcinwe, ekunene kubangela ukuba izixhobo zibe ngokwenene kunye nokunceda kwezindleko.
5.Ukuba ngokugqitywe kwiPress: Iindlela zokulayisha NC zokonge ziyi peripherals; oko kukuthi, kuthetha ngqo kwi controller yepunch press. Ukuqaniswa okuphakathi kuvumela imisebenzi esemgangathweni, iindlela zokuphepha, useto lwelethu lokulayisha ngokuzenzekelayo ngokulingana nenqanawa yepesi, kunye nokuqala/kugqiba ngokuvavanyo kubangela ukuba inqanawa yalo yonke iyasebenza ngokufanelekileyo.
6.Ukuhlolwa nokusebenzela okuphantsi: Iindlela zokugcina zokuthintana zivumela ukulayisha ngokulula kwezilayisho, ubukhulu neemowudi. Zilula kakhulu ukwazi ingxaki kwaye kuyakho ukugcinwa amanqaku ngokwemisebenzi eyahlukileyo.
7.Ukusebenzisa imithwalo yezulu: Ngoko ke iindlela zokumotora ziyasebenza kuphela xa kusetyenziswa ukulayisha, ngokuchasene neemotora ezenzekelwa ngqo kuzinye iindlela, kukho imigwaqo yokuthiwa imithwalo yezulu iyasebenza.
Ukuphawula
Nangona le mbanda efanayo ayisiseko njengokuba ngokunyonyoswa kwezulu okanye ukunyonywa ngokomekayo kuye kubonakala kwindawo yabo kumiselweyo awangcono, imiphimo ye NC servo feeders yimfuneko yokugqitywa kumiselweyo abathanda ukucekeza, ukuchaneka, ukusebenza ngokwenene kunye nokunceda kwezixhobo. Iindlela zabo zokunyonya ukunye kwezixhobo ngokupheleleyo ngokulandelanayo, ukuchaneka kubo ukusebenza kumiselweyo ontsha ngokukhawuleza, ukuthembeka kumiselweyo ophambene ngokunene, kunye nokonzima kwezixhobo, yinto enkulu ngokuba yinto efunekayo kumiselweyo yokunceda ngokwenene. Xa umntu qhagamisa ukuthenga i-NC servo feeder, uyeqhagamisa ubunzima, ukusebenza ngokugqithile kwaye ukusebenza ngokunceda.