Enye yeziqondo ezikhoyo kwisicathami esijwayelekileyo sefabrication ngokuqinisekileyo ngu- punch press oyeke ngokuba yindlela enye yokusebenza ngokuchanekileyo. Khona-ngeke ikwe kwezinye izixhobo ezingenakusebenza ngokunye, inokuhlala nezidingo ezingezantsi zokusebenza kwamagqunywe kwaye ke ngoko ke ubalulekile kwiindlela ezininzi. Kanti njani na le ngxelo enkulu ikhutshelwa kwiindlela ezahlukene? Inkqubo yalo ingezo yomda, imisebenzi yokulawulwa ngokuchanekileyo kunye nezixhobo ezinokulandelwa ngokuprogrammikiweyo.
1. Ukufundisa iingcamla: Iihole kunye nezicatshulwa (iNkcazelo Ekhankatheni)
Ukuphunqa iihole ngokuchanekileyo: Le ke ngokweqina inkcazelo ye-punch press. Inokuba yiyeyona nje, okanye izibini ezingama-thousands kwiindlela ezichanekileyo (iiperforated screens, i-ventilation grilles, i-electrical enclosures) kodwa i-punch presses ezilawulwa ngokwe-CNC zinokunika ubunzima nobudele obuphambene nazo okanye kuzo zonke iindlela zokudlala. Ububanzi nobubanzi beehole, (ezimboni, eesqwere, eelong, ezingenakubhalwa ngokwezifiso) kunye nendawo phakathi kuzo, zininzi kakhulu ukulayisha.
Ukuhlinyelana Okuphambene kwaye Okutyelelweyo: Ngaphandle kwezithuba, iipresi zokuphatha ziyindlela emininzi yokuqinisekisa ukuchaswa kwezifomu eziphambene zokuphuma kwaye zokwandiswa. Qala ngokuchaswa kwezithuba elijwayeleyo kwaye kwezilayesi, kwaye kumda ngokuchaswa okuphambene okucheqileyo okanye izinto ezidinga ukuphambana okuphambene kwaye ziyeyo ngokugqityweyo kwiindlela zokuphuma, loo makhine isebenzisa iindlela zokuchaswa eziphambeneyo ukuze ichaswe okanye ichafunze ngalonge lomgca ophrogramekileyo ukwenza umda oqinisekisiweyo okanye ukulungisa inqanawa ukuze iye kanciphane.
2. Ngaphandle kokuChaswa: Ukudityaniswa kwaye Ukwenyelwa (Ukongeza Ubude)
Ukwenza Iindlela Zokudityaniswa: Iipresi zokuphatha ezakhiwe ngexesha lesonde ziyinkimbinkimbi ngaphandle kwezithuba kwaye yeminye imigca. Ngokukodwa ngeendlela zokudityaniswa (iilantsi, iicurl, iextrusion, ilouvers) zingenzelwa izinto ezityeleyo okanye ezibhobho kwaye zingezwandle ngqo kwiindlela zemali. Ezi zifakwa kwiilouvers:
●Iilouvers: Ukuze kwenzeke ukuvulelwa kwaye ukulula kweeyawo.
●IiEmbosses/Debosses: Ukuze kudityaniswe iipaneli, ukongeza iilogo, okanye ukwenza iilabeli.
●Izithuba eziphawulweyo/Iextrusion: Ukuhlula amacala okanye amagqabi aphakeme.
●Iikhomba (Ezimfutshane): Nangona iipresi zokwenza iindlela zokugqitha kwiindawo eziphambene azikwazi ukutshintela iipresi eziphezulu, iikhomba encinci njengezikhombiso, iikhomba ezingaphezulu okanye amakhomba alandelayo kunokwenziwa ngokudla ngokudla kwiindawo.
●Ukumakisha kunye nokuchaneka: Iindlela zokusebenza zinokwenzela ukuba kuthathwe ngokuchanekileyo iinombolo zokuchaneka, iinombolo zokugqitha, izithambiso zokugqitha okanye amatekile ngaphandle kokwenza amagqabi kumatye.
3. Iindlela zokulayisha: Iindlela kunye neekontrol
Ukuguquguqukileyo kweTurret: Imeko yokuba yimfutshane kukwisikhombisa. Iindlela zokugqitha zinamagqabi angamaqela angamaqela. Inqanawa ye-CNC ichonga ukuba ngokuchanekileyo ngaliphi utshintshi oludingekayo ukwenza ngaliphi icala- engqithiso, utshintshi lokuhlula, utshintshi lwekhulu eliyinto lekunye ukuba yinto enye kwaye yikhuliswe iitshibidi ukuba yinto ephakathi kwimizuzu ecacileyo. Oku kuthatha phambili ukuguqulwa kwezithuba ngokwenkqubo.
Ukucwangcisa kwe-CNC kunye nokuphuhlisa: Inqanawa yekhompyutha yekhowudi yeyona enkqubo. Iiprojekthi eziphambene zimema ukwenza:
Ukukhetha Iindlela: Ukukhetha indlela yoku-sebenza kwi-turret.
Indlela yendlela: Ngokwemithetho apho indlela inceda kwiqatha okanye apho indlela ishintshwa.
Ukulawulwa kweNqanqo: Imisebenzi, okanye ukulungisa ukulanda kwekhowudi, okanye ukuhlula ubukhulu bomkonto.
Ukunokwa: Ukuhlela ngokubangela ukulahlekelwa komkonto ngokweqatha.
Ukugqitywa kweNqanqo: Ukugqitywa ukuvumela ukuba amagqityo alandelayo (umzekelo wokugcinwa, emva koko ilouveri yekhowudi, emva koko i-contour) ayiphantsi kokuqinisekisa.
Iindlela eziyiyo: Kukho okunye kwelizwe apho kunezindlela eziyo zokugcinwa kwaye zokulayisha:
Iindlela Ezininzi: Indawo enye (umzekelo, ukuluphatha kwaye ukusithatha kwiqela elinye).
Iindlela Eziyindonga: Ukwenza amaphepha okanye amaqatha obuchule obuchanayo ngaphandle kokuqina.
Iindlela Ezifanelekileyo: Iindlela zokwenza umkonto obukhulu, zenziwe ngokujongqelwa kwiindleko zakho.
4. Ukulandelana nokuba kwaye ukuba nomkonto
Ukuphatha Imateriali: Ukongeza ukulawulwa ngosuku lwokuproduka, ukuthunyelwa kwezixhobo (amaloada/amaloada engaphandle, iiconveya kunye nezixhobo zokuthiqa) kuvumela amapresi apunchiyo ukusebenza ngaphandle kwesibhakabhaka ukusetyenziswa ngokuphezulu kwokuproduka. Kuya kufuneka ukulayisha ngokwenkqubo kusebenze xa kubantshiswa okanye kubantshiswa amaqhekefelo alandelayo, okuqala ukuba yindlela yokusebenza ngokwemijovo.
Ikhange leMateriali: Nangona isebenziswa kwiibhodi (isithandi, isithandi esibomvu, icala, ikhaki), amapresi apunchiyo amanqantu anamandla ukusebenza ngokweengxenye ezahlukeneyo (iingxenye encinci ukuya kwiibhloko eziphambene, ngokwesikhundla somgca) kwaye ngoku inokuprosesa ametalithi edone ngaphandle kokuchithwa kwekhobye. Iindlela zokusebenza zokutshintsha kwezixhobo zinikela inqanawe yokulawulwa ngemateriali engeye okanye ifomu enketsa.
Ukuthunyelwa Lapho amapresi apunchiyo asebenziswa kwiqela, inkqubo yokulayisha iimpawu ezilungileyo okanye ezichithwe kwiimpawu zokugqibela okanye kwiindlela zokugqama kuyindlela yokuphucula ukuphela kwenqanawa yokwenza.
Isiphumo: Umqamatha Wokwenza oqhelekileyo
Iphresi yepenshi iyahlula imfuno ephambili yokusebenza kwamali ngokungapheli into e-nye, kodwa ngokuchithwa kwe-programmability enobukhulu obukhanyayo ne-performance yamali enobukhulu obuphakeme. I-CNC software ephambili ithatha i-turret ejikeleza imicuba ukuthi yenze leyo maphu aphakeme kwi-ngine yamandla nezimali ephambili, ukusebenza okuphambili, ukumaka okuphambili kunye nokunyusela okuphambili. Oku kuyahlula kakhulu, kunye nokunokwazo yokusebenzisa ngamanye amali kunye nezixathu zokwakhiwa (okanye isicathami esinye kwiindlela ezifutshane), kuthiwa ngokukhulu ipresi yepenshi njengoko yilapho ephambili kwaye yilapho esebenza ngokuchanekileyo ngokubangelwa ngokushintshayo kwamali. Iyasebenza ngokuba inikeza indawo enye kunye ne-programmable apho ukusebenza kwenziwa kwiintambo ezingapheli.