Indlela yokulungisa ubume bokwenza iindlela!

Kwinkampani epholileyo yesicwangciso sesimilo apho i-tolerances zingaphantsi kwaye ubunzima buhlala ngelilodwa, umshinelwano wokulungisa usebenza njengomkhangeli omkhulu konxibelelaniso wesimilo kunye nokureject enganakaliswa. Kodwa xa kulungiswa ngendlela engeyiyo, umshinelwano omkhulu akunakusebenza. Ukulungisa ukuba umshinelwano wakho unokuphatha ngokucacileyo akukho mzi othando kuphela kodwa kubalulekile ukuphinda phinda iphrojekthi emangalisayo, ukunciphisa inkululeko kwaye uqiniseke ukuba uthabatha indawo ebucophele ekugqibeleni inkampani oyisebenzayo kuyo. Manje ixesha lokufunda ngendlela yokulawula efanelekileyo.

Ngaphi Ulo Lungelelo Akulungelwanga:

Ukulungisa kusetyenziswa ngokunyusa kwezixhobo eziphumelelayo kwiindawo ezithile ukuze kwenzeke ukulahlekelwa kwesithixo. Ngendalo, i-alignments ingalungiswa ngexabiso elipheleleyo, ubomi bokhu, ukuxhasa, kunye nokuthintana okuncinci kwaye kube yinto enza ubomi obuphakade obungaphikisa ubume bomfanekiso obumgangqo okanye ubume bomfanekiso wohhamu/pneumatic. Iziphumo ezikhathazekayo ngeempini engavuli ngaphandle zizilungiselelo zizifundo:
Ukungalunganga kakuhle: Kwenziwa ngoko, kucaza ukuba kukho izidingo zibalindi okanye ukungahambelani, okunika iingxaki ezilandelayo zokubeka.
Ukungalungiswa ngaphezulu: Kwenza isithixo sibe mbi, okanye siphinde sibanjwe okanye sibonise ubuchule obutsha.
Iziphumo ezingafaniyo: Ukwahlukana phakathi kwezinto, ukongeza kweengcinezelo, neefeylo zokulinganisa ubume.
Izixhobo ezimiselweyo zihamba ngokukhawuleza ngokongeza kwebaleka kwezixhobo (dies, rolls okanye anvils).

Indlela Yokulinganisa EsiGqili:

Le ndlela ibonakala njengendlela eqhutywa ngokucophelela ukufanelekileyo. Iinkcukacha ezisiseko zingahlulwa ngokufanako:

1.Ukulungiselela Kunye Nokulawula Kwimali:

Imithetho yomzimu: Sete kuzilungiselela kwicala ngokusebenza kwicala engezantsi inqanawa yokuba ifakwe kwindawo ephuhlileyo (ayikwamkelani ukulahleka okanye ukumelana ngqo ngesityebi, njalo njalo). Iindlela zokulinganisa zingathintwa kakhulu ngokunyuka kwezizathu/ukunciphisa.
Isimo seMoto: Imoto kufuneka ibe yehlile kwaye ibe yisimo esihle sokusebenza, oko kukuthi, ubunzima obubalulekileyo kunye nesimo somgangatho. Lungenisa konke okuhleleyo ngexabiso elikhoyo phambi kokulungiselela.
Ukungcinezela: Yenza ukuba kube yeyona nto eyaziwayo, iingcamango ezifumanayo (iibhloki zegauge, umgca oquleziweyo, iindiketha zedial, iicelli zolawulo, iigauge zenqanaba). Kufuneka zibe yinxalenye engaphezulu kweentaka ezidingekayo kumoto.
Umbhalo-wesiGama: Cezela umbhalo wokuqala kunye neenkcukacha zonke ezandululayo zokulinganisa komoto.

2. Ukuqinisekisa Kwesiqaleko Sesilinganiso:

Ubunzima bokubamba nokulungelelaniswa: Khangelani ubunzima basebenzi kwegolide yesixhobo kunye nobungqongqo / ubunzima (iifreme ezineziphumo kwaye iingcango) ngokusebenzisa iziphumo ezipheleleyo, ukulungiselela kwe-laser okanye umgca othile oqinisiweyo. Oku kuyinxalenye ekusetyenziswa yonke into engeyokulungiselela.
Ukulinganisa i-Tooling: Phawula ngokucophelela indawo yeziqhamo, irola, okanye i-dies kwaye ngokuhambelana nesayizi yesixhobo kunye nomdla wazo kumanye. Faka imiyalelo ye-runout kunye ne-paraleli ngeminye iphondo ngasitsho esicwangcisiweyo nge-indicators ezibekwe kwicala eliqinileyo. Iindlebe ezilungileyo apho kuphela amanzi angama-microns azange ziqhambe phambili kuthetha ingxaki enkulu ekusetyenzisweni kwezixhobo.

3. Ukulungiswa kweNkqubo yokhokelela kweNzuzo kunye NeNdawo:

Ukulinganisa Iindlela (I-Linear Encoders/Transducers): Chwanzela ukuba ubungakanani beendlela zolawulo lwesithuthi (umgca wokuphakama, imeko yorolophu) buqinisekile. Phinda ngcono indlela ngokuphambuka kwayo ngokupheleleyo ngezixhobo ezilungileyo zokulingana (njengevityala okanye i-laser interferometer) kwaye uqhankqe imeko ethethywayo/eyonelisiweyo neyalinganisiweyo emva kweziphi na iimpawu.
Ukulinganisa Umthintelelo/Mthwalo (I-Load Cell/Pressure Transducer): Sebenzisa iindimanga (ngokusebenzisa i-load cells eziqinisekileyo okanye i-deadweight tester) okanye umthwalo (ngokusebenzisa i-pressure gauges okanye i-calibrators ezilungileyo) zifakwe kwisistimi yomthintelelo wesithuthi. Qhankqela ingcaciso yesithuthi ngesixhobo esilungileyo ekugcineni kweziphi na iimpawu yesilinga. Kula ngqinisekileyo kakhulu ngokulinganayo kunye nokuhlinzeka.

4. Uvavanyo Lwendo Kunye Nolawulo Lwesistimi:

Ubunzima beNdlela: Qinisekisa ukuba njengoko iintsiba ezihamba (umgca obhaliweyo okanye iicrossheads) zihamba ngumgca wodaka ngapha kwayo yokuhamba, ukuphambuka okanye ukuzingcina. Yinkimbinkimbi inqanawa enye eyenzelwe kwaye imboni eqhelekileyo okanye iindawo zelase ezingcono ziya kudinga.
Ukulungiswa kweNtonga yonxibelelaniso (apho kufuneka): Oku akuyona nto yonke into engaqhubekanga ngeendeti kodwa qinisekisa ukuba iintonga zokulawula (indawo okanye ubume) zilungiswa ukuze zifane nezilingo ngapha kokuqhuba okanye ukuphambuka kwizilingo. Oku kungabandakanya indawo yesiphumo seempawu.

Ifaktore yeMntu & Umbhalo-wesiBhalo

Abantu abathuthelweyo: Ukuhlaziywa kweziservisi kwenziwa kuphela ngabantu abathuthelweyo kakhulu ngomgcini kwaye ukulungiswa okuhlala kusenziwa kwiimgcini ezithile. Kufuneka bafane nokwazi ubungakanani bakho ngalinye elixhaphazelekileyo njengezinzo zabaluleko.
Imbali Efanayo: Ngokujulile ngokujulile inkcazo yendlela, imilinganiselo, iistandards ezisebenzisiweyo (nezikhala zonke kwiinombolo zemvume kunye nedates yokulungiswa), kunye nempendulo okanye utshintsho olwenziweyo kwaye imeko ekugcwaliswe ngayo. Le mpendulo inentshi ekhawulezayo kwizixhobo zokulingana (njenge-ISO 9001) kunye nokuxhasa iingxaki ezifumaneka emva koko.
Iinkcukacha Zokuphumeza/Kukhuphela: Qiniseka ngaphambi kokuba kuqukumbeko kakhulu kwezivumelwano zokuvumelekisa evela koko kufuneka kwenziwe ngokomsebenzi ongarhwe ngomgcini wokusebenza kwamashini.

Ukugcina Ubunzima: Inkcazelo Yokulungiswa

Ukulungiswa akuyi into engenakho kuphela kodwa kusenziwa. Yenza inkqubo eyisiseko ngokusekelwe kwi:
Iimfuno zomphathi.
Ubuncinci bekuhlelwa kunye neempahla ezakhiwa ngumgcini.
Ubunyane bomthombo.
Iinkcukacha zakulungiswa ezandululwe ukuthetha ngokungqinelana kunye nesiprofelo samaxesha.
Iimfuno zeengxaki/iistandards zokulingana.
Indlela: Kukho indlela ephuculeyo yePro etheyi kwiNcamango yeNIST ngokulinganisa okuqhubekayo phakathi kwezilinganiso ezifutshane. Lokhu kuyilo ukuthi ingcinga ichazwe kuqala xa umiselo ubungakanani.

Umbiko:

Ukulungisa kudinga imithi eqhelekileyo, ikakhulu imithi eqhelekileyo yokulungisa. Isicelo sokufumana nokugcina ubunokako buhlungu kukusetyenziswa kwindlela eyiqinisekileyo, enothetho njengoko yeyalo, ekulinganisa ngokucophelele ngezisebenzi ezithembekileyo zisetyenzisayo iistandaqhedhi eziquka. Kodwa xa udlela imali ekulinganiseni ngendlela efanelekileyo, wenza isenzo esiphilelayo kwicala lakho, ukuncitshiselwa kwezinto, ubude bebusi nezixhobo, kunye nendlela yokubaluleka enokunceda umgwaqo wakho ugcine ukubhrelibhela ngempumelelo ngaphandle kokuphulaphula. Qinisekisa ukuba ukulungisa kwakho kuchazeke ngendlela efanayo, linganise ngomthwalo!