Ukusebenza ngokulinganisa nokuphepha akuyiyo kuphela imizimbi ekuzeni kwezinto eziyisiseko kumsebenzi wamanje, kodwa ziyiindlela zokubuya kwabantu. Kwiindustri ezinceda kumsebenzi wokwenza izinto zemithali, umxholo wokushaya ngokuzenzekelayo uyinkqubo enobungakanani yezindustria zombini. Nangona umshaya wokushaya unenyaniso enkulu, isistimu yokusebenzisa i-coil yiyinkqubo engazange iphendulwe kumsebenzi othile. Siyazi ukuba kwi-Shenzhen Lihao Machine Equipment Co., Ltd., indlela yokufika kwiintlobo ezingu-1000 zokuhle ziyindlela yoyi-1, i-coil enobungakanani. Ukwenza inkqubo yokuphatha i-coil yiyindlela yokufumana ukuthabatha okukhoyo nokuhlala kwindlela eyayiyo kumarket yamanje.
Ukuvikela Umsebenzi Ophambili
Ukulinganisa okukhulu kwezilayini zokuphinda kwezinto ngokuzenzekelayo kukuba ayikwazi ukuzibeka. Kodwa, le nto yonke yokubaleka kuyaphantsi kwendlela yokufika kwemithombo eya kwi-zilayini. Kumaqhezu apho ukulawula i-coil akazange kuchazwe, izilayini ziyabeka ngokuthe ngokuthile ngokungafiki kwezinto, ukungabali kwezinto, okanye ukusuka kwe-coil. Nokuphakanyiswa okuncinci kuphakanyiswa kwezinye izinto ezinokubeka kwezilayini eziyisiphelo sokubaleka esizakhiweyo. Abamakhweni baya kuyenza ngokusebenzisa izinkcukacha zokulawula i-coil eziphambili ukuze imithombo ibaleke ngokulinganayo nokulinganayo. Le linganiso yasiza i-press ukusebenza ngokukhulu ngaphandle kokubeka kwezinto ezinokuthabatha imali ephakade ezinokubakho kumaqhezu athi asebenza ngokungafanelekanga.
Ukuvikela ubunzima bokuphanda nokulinganisa kweziqu
Kwinkqubo yokuqhosha kubekho umxholo oqhelekileyo phakathi kwezikh quality zeprodukthi zokuphuma nokuthintana kwesiphumo sokungena. Uma ikhoili ayikwankontrolwa ngokupheleleyo xa iyadlula kumshini wokuqhosha, kungazikhiwa ukungafani (ukuchitha kwemshini wokuqhosha kwindawo engafanelekanga yomfanekiso). Lokhu kusisa umfanekiso ophelileyo kwaye kungazihlupha nezinto ezinobunzima bomkhosi wokusebenza. Ukukhankanya ngokupheleleyo iikoili kusiza ukuba ziqondwe ngokupheleleyo nokuthintana ukuze zonke izikhululeko zomshini ziqonde kwindawo efanayo. Lo mxholo wokupheleleyo uyisiza ukuba zonke iimpawu zokwenziwa zibe nenkqubo yezibalo ephambili kwaye zimshumise ukungafani kwaye zilungiselela ubuhle bokwenziwa kwezimpawu zokupheleleyo.
Ukuphakamisa Ubuhle Bomsebenzi
Kwinqakumbhali yezokuphatha ngokukhawuleza, ubunzima bokugcina ubuhle bubalulekile. Amaphutha angavunyelwanga anganakwazi ukubonakala kwaye abanokuba nezinto ezingenakwazi ukuzibonakalisa. Umphutha owangavunyelwanga othanda ukusuka kwiqela elikhulu kwaye emva koko uqiniseka ngokukhawuleza unokubangela ukuthi izinto ziqhubeke noma ziqhutshwe, okuyinto enokubangela ububi obukhulu kumntu osebenzayo kunye nezinkampani ezikwisandla. Imithombo yezokuphatha amaphutha esihlangu sasezantsi yenzelwa ukusasola le miphumela ngokukhuselela ukuthi kungabikho ukuthi kufanele kuthathelwe isixhobo sokuphatha ngokukhawuleza nokuthi kungabikho ukuthi kuthathelwe isixhobo sokuphatha ngokukhawuleza. Ngapandle koko, izindlela zokulayisha nokuthenga ngokuzenzekelayo zilimela ukuthi umsebenzisi aya phantsi kwesithuthu somkhosi nomsebenzi wokuphatha iistilini ezikhulu nezisemoveyo. Ukuthengisa kwindlela ephambili yokuphatha amaphutha ngoko ke, kukuthengisa kwindlela ephambili yokugcina ubuhle nobunzima obungcono.
Ukunciphisa ubunzima bezinto ukufuna ukwenza izinto ezipheleleyo
Izikhumba zemetalu zihamba kusuka kwimilini nesitressi ngaphakathi, futhi ukukhupha kungabangela isitressi esibuyelelweyo xa akwenziwa ngokuzimisela. Apha, ubuchwepheshe bezikhumba bakhelwa phakathi kwezinye izinto ezinokubaluleka kunezinye. Iqonga elimele libhekisele i-straighteners nezinhlobo zezindawo zokufaka ngokusebenzisa i-servo-feed systems, ezenziwa ukususa isitressi sokukhumba nokulungiselela isitressi ngokujikeleza kwinani lonke lwematerial. Ngezikhumba ezizimiselwe ngokupheleleyo, nezintando ezizimiselwe ngokupheleleyo, imaterial ibonakala ngokupheleleyo phantsi kwempresi. Lokhu kulungiselela ingxaki yokuqhubeka kwindawo eyayiphakathi (spring-back) kunye nokugqibela, okunika umdla wokwenza izifomu ezinkulu ngaphandle kokutshabalala istructure yemetal.
Ukuvuselela Ukusebenza Kwemithombo Yonke
Ekugqibeleni, ubukhulu bokulawula kwe-coil kungahlonishwa ngokubonisa ukuthi kuyenzela ntoni i-Overall Equipment Effectiveness. Umxholo wokusebenza kwe-coil onamandla amaninzi akhethekileyo wenza ukuba kunezinkundla ezingaphansi, kunciphisa isikhathi sokuvakalisa phakathi kwezinguqulo zika-coil, kanye nokunciphisa ukuphulwa kwemithombo. Lonke lokhu lusindisela ngqo ukongeza isiklasi sika-OEE, oko kukuthi imicimbi iyasebenza njengoko iyayifuna ukuba ibe yinxalenye yayo yonke. Indawo apho umsebenzi wokuchitha uqala kukho yezinto ezipheleleyo ezinokubringa umthwalo wokuphanda uma impahla ithatha isigqibo sokongeza amaphrofithi noma ukuzisa umsebenzi. Kuyasiza ukuchitha umxholo ukuba kube yimicimbi enobuhle obukhulu, eyenziwa yiziprofithi.
Ukuphawula
Umhla wokuphatha uyakwazi kakhulu ngokukhula kwezikhathi nezinkcukacha, ngoko ke ubunzima bokuchaza kubandakanya. Ukulawula i-coil ayikho ngenkqubo yokubaluleka kuphela; yinto eyingqayizivele yendlela yokwenza izinto. Kwi-Shenzhen Lihao Machine Equipment Co., Ltd., siyakuzama ukusinika abazenzeli izinkampani ezizokuvumela ukuba baphathe ngokupheleleyo imithombo yabo nakwesibini sokubegqina. Ngokuphatha kwe-coil nokucacisa, amasipala ayakwazi ukuvula izindawo eziphambili zokusebenza ngokupheleleyo, ubuhle nobunzima bomthwalo wabo kwimisebenzi yokuphatha.