Iiprocesi zokunciphisa kunye nokudityaniswa komoya kumanyano kuzo ukuba kuncedwe ngokwehlisa umoya. Kukho amanye amathibelo, okokuba ngama Ordinary Servo Feeder kunye ne Three-in-One Punch Feeder. Nangona zimbini zidwelwe ukuba zinike amanye amanani akhankanyo kwi-press, izinhlobo zazo zokusebenza kunye nezinhlelo zazo zisebenza ngokuchanya kakhulu. Ukucaciswa kwezi ndawo ezithile zibaluleke kakhulu kwi ukukhetha indlela yokunceda eninziyo.
Indawo Efanayo ye Ordinary Servo Feeder: Feeding Efanayo
Umsebenzi wokusebenza kwe servo feeder ngu uphando olulodwa olusebenzisa umsebenzi wokuthatha i-servo. I servo feeder ebonisa ukusebenza ngokweqileyo, inye indawo yokusebenza. Inye indawo yayo, ukuba inike umoya oqinisekisiweyo kwi-press ngendlela efanayo kunye nendlela yokusebenza. Indlela yokusebenza yayo iyasebenzisa amathuba alandelayo:
1.Ukuphakathi kweqoqo: ngaphambi kokuba yimali iyifeyi kwi-servo feeder kufuneka iyifakwe ngaphandle, ngemachini eziqinileyo. I-decoiler iyasala ikhoyile, kunye ne-straightening unit enyamelela ukuba yimali ibe yotshelwe kwaye yenze umahluko.
2.Ukubonisa yimali: yimali eya kwi-straightening unit ibonakala ngokwenene kwi-servo feeder unit.
3.Ukwenza ukufakwa: into ebalulekileyo kwi-feeder ngu-moto weservo ephathwayo enyelela iikhawulezwe. I-servo motor ichazwe xa isiyalo lifumene isiyalo kwi-press control system (ngokuvumelanayo ne-press cycle). Ichaza iikhawulezwe ngombala ocacileyo owaitwa ngokuba yimali ifakwe kwi-press tooling.
4.Ukongeza olulodwa: Lo mgcamango ophezulu ubungqina ngokupheleleyo kwaye uphumele kwi accuracy kunye nokuphindaphinda kuphela kwi feeding kwaye kwi motion. Igcinelwe ngokupheleleyo yiindleko zangaphandle kwi ukunyathela kwamagca (decoiling kunye nokulungelelwa), ke ngoko yeyiphi enye yemilenze yemilenze egqibeleleyo.
Imigcamango Esiyaneleloko seFeeder Punch seTolwana: Ukuvumelaniswa oludityanisiweyo
Imigcamango efanayo ngokudityaniswa kwi punch feeder seTolwana. Ikhankatha ngokuchanekileyo ngokuba inamaqondo amathathu amaninzi, oko kukuthi, decoiling, straightening, kunye ne feeding kwi frame yemoto. Ine mgcamango oludityanisiweyo lwento kunye nokulawulwa okupheleleyo:
1.Ukudityaniswa kweDecoiling: ICoil isetyenziswa kwiindleko zokulayisha okanye kwi mandrel kwi yunithi, igcinwa kunye nokulayishwa.
2.Ukugcinwe kweokusimama: Ngemva kokusuka kwezixhobo, izixhobo eziphambene zilandela ukugcinwa ngokupheleleyo (ngokuvumelana nezixhobo ezininzi) kumathini olangoku. Ezi zixhobo zisebenzisa ngokusebenzisa ukugcinwa kwezixhobo kwaye ukuyibamba ngokupheleleyo kwezixhobo.
Ukugcinwa ngokubhaliweyo: Ke ngoku isixhobo esigcinwe sibhaliwe ngokusebenzisa i-rollers ezingenelo zokubhala, ezingenelwa ukwenza into efanayo noyo owakhiweyo, kodwa zilandelwe kumathini onokugcinwa.
4.Ukuqinisekiswa kweMvunzo kunye neNkqo yemfutshane: Le yo ndlela yokusebenza. Imvunzo yesixa kwiindlela eziqhelekileyo kunye nezilayishwa; i-decoiler echanekileyo, i-straightener echanekileyo, iifeyisile zokunyela echanekileyo. Iintambo zombini zikhutshelwa ngokufanisekileyo ngesistimu enye yokukhokha. Iqinisekisa ukunyelwa kwezixa, ukuchaneka kwezixhobo zokulayisha kunye nokunyelwa okuphezulu kwezixhobo zokunyela. Le yoqinisekiswa ngokuxhantsi kwenqo yemoto kunye nezilayishwa ezilandelwayo ngokulandelwa kwezixa ukuya kwiindlela ezilungileyo.
5.Ukongeza kwePrincipi: Iprincipi yesebenza iyasekela kwiintambo zokuba ngqo, ukuba ngqo kunye nokwenza ngqo kwezinto. Iyenza ummandla wokuqala kunye nokunyelwa kwezixa ngokupheleleyo kwisimo esinye njengesimo esilungileyo, esiguquliweyo.
Ukulinganisa iPrincipi: Ukuhlukaniswa vs. Ukuxhunywa
Iindlela eziphambili ziyinto zokuba ngqo kwiintambo zokusebenza eziphambili:
Ukusebenza: I-servo feeder ejwayelekileyo inokusebenza okanye yeyo nje into efanayo kwaye ke ngoko ke ukunyusela ngokuthe ngqo. Kufuneka zisebenzise amamakhine amahlu: ukubulala kwaye ukulungelelwa. Ngakolunye uhlango, i-three-in-one punch feeder iyasebenza ngokubanzi ngokufakelwa kwezinto zokusebenza eziqine ngokufanayo kwiNye.
Ukungena Kwematerial: Xa usebenzisa i-servo feeder ejwayelekileyo, imaterial kufuneka ikhutshelwe ngaphandle kwaye kufuneka inyuselwe ngokoke hand kwi-sistim yenkqubo. I-three in one punch feeder yenkqubo yendawo yekhondo elikhuphayo leyo ikhupha ikoyili kwaye yenkqubo yokulungelela ngokulandelayo ngamaxesha alinganayo kwiNye.
Iqonga Lokuqinisa: Ukulawula i-servo feeder ejwayelekileyo luchaphazela ukulawula ngokuphelela kweeroler. I-three-in-one punch feeder iyafana neqhonga eliphezulu kwaye liphathwayo ngokutsha kwaye lusebenza ngokuphelela ukubulala, ukulungelela, kunye nokunyusela ngokutheke kwaye ngokuthe ngqo.
Ukupakisha/Isimo: Ngokusebenzisa i-servo feeder enye, kufuneka zisetwe nezi zilandzelwe nezi zihlinywe (decoiler, straightener, feeder), okwenza ukuba yindlela enye. Okunxulumene nokuba ngokunokwazi i-punch feeders efanayo, oncedwa ngathi ngokuba yinto enye ngokulandelana nezinto ezi tatu ngokuba kufuneka yeyodwa kupakishwe kwaye kuncinciwa kakhulu indawo ekhoyo.
Isiphumo: Ukulandelelana kweNkqo needoda
Ukukhetha enye yezo ziteknoloji kubangelwa ukucaciswa kwezinkqo ezingaphambili kwaye ukusebenzisa kwezinkqo apha kwiimeko zokulawulwa:
I-Servo Feeders eziyisiseko kwiimeko apho indawo ibonakala, i-coiling/straightening lines sele zisetyenziswa, okanye xa i-coils eziqulunywe zibe nzulu okanye zibe yonke kwaye ukwazi ukwahlula ngokweemodaliyo kuyindlela enhle. Zilandela inkqo yeendawo zokulayisha ngokuphezulu zokulayisha ezaqulunyiweyo.
Abaphakathi be-Trio Punch Feeders babulela apho indawo ikhona ngokukhulu, apho ukusetyenziswa ngokukhawuleza kwaye ukuguqula isicelo kuyiyo nto ebalulekileyo, apho inkqubo yokuvumelanisa ukulawula i-prosesi yokuqhuba ngokuphelelweyo kuthetha ukuba kukhona ukwenza ngokuphezulu, ubunzima kwaye ukusebenzela ngokulula. Iindlela zazo zokusebenza ziyiyo zokuvumelanisa ukuphuma kwekhoyili kwi-press.
Kuyakhelela ngapandle kwezinto eziphakathi, kuyakhelela ukukhetha inkqubo enye efanelekileyo kwiindlela zokusebenza eziphambidwano: ukulayisha ngokweqile kwi ukuphuma ngokuvumelanisiweyo, ngeempumelelo zokusebenza ngokokhetho yokuqinisekisa ukuba kukhona ukwenza ngokuphezulu kwaye iindlela zokusebenza.